industrial overlord

Chapter 295 Quality Accident
"Who produced this gear, and what is the quality inspection for!"

Lin Zhenhua stood in front of a disassembled compressor, his face black as if it was about to rain.Standing beside him were Ma Jie, Hu Wei and others, their faces were also very ugly.This is a liquid ammonia compressor on a large chemical fertilizer equipment. During the routine test run before leaving the factory, a failure occurred suddenly, and the motor was completely burned.

In the gearbox of the compressor, a broken mark suddenly appeared on a large gear, and a tooth was missing.It was this tooth that broke off at high speed and stuck to other gears, causing the motor to burn out due to overload.The luck of the misfortunes is that this is a failure that occurred during the test run, and there is no high-pressure gas in the compressor, otherwise, this sudden shutdown will bring unimaginable consequences.

"Preliminary judgment, it is because the heat treatment and quenching and tempering after the rough machining of the gear have not been done well, and the internal residual stress has not been eliminated. In addition, the gear blank itself may also have defects, resulting in fracture during high-speed operation." Ma Jie took the gearbox from the gearbox. Analyzed the small cut-off tooth found in it.

"Such defects should be found by flaw detection, right?" Hu Gui asked. He is a student of industrial engineering and is good at process control, but he does not have as deep a knowledge of specific technical details as Ma Jie.

Ma Jie said: "It should be able to be found. According to the specifications, this batch of gears should be inspected for flaws before they are put into storage. Such defects should not be missed."

"Where did this product come from? Did we produce it ourselves, or outsource it?" Lin Zhenhua asked.

Hu Gui said: "I've checked, this is a purchased part, and the manufacturer is Maoqiao Gear Company."

"Suspend the supply of parts from this company. In addition, check the storage account of this gear to see if it has undergone a flaw detection inspection." Lin Zhenhua ordered.

Hu Gui said: "It is not enough to just suspend the supply of its parts. It is also necessary to conduct an inspection of all the parts provided by Maoqiao Gear Company in the warehouse to eliminate potential accidents in the future."

"According to the situation of this accident, it is not enough to inspect the products of Maoqiao Company. It is necessary to check all the outsourcing parts to see where the problem lies." Ma Jie suggested, "I think, we You can’t heal your head when you have a headache, or treat your feet when your feet hurt, you must find the root of the problem.”

"I agree, let's do it like this." Lin Zhenhua said.

In the days that followed, intense investigative work unfolded.Hu Gui led several quality inspectors to check all the storage materials of the parts warehouse, and selected some parts for re-inspection, and compared the inspection results with the inspection records at the time of storage to determine whether there was negligence or even The act of deceit.

Accompanied by Peng Shaozhe, Ma Jie came to Maoqiao Gear Company and asked to read the production ledger of outsourced gears.Feng Maoqiao already knew about the broken gear, which was tantamount to giving him a blow to the head.He didn't intend to hide anything, and moved out all the ledgers, allowing Ma Jie and Peng Shaozhe to check. In his 30s, dozens of silver threads appeared on his head within a few days, and his face was full of sorrow.

"Manager Peng, how will the company punish us?" Feng Maoqiao pulled Peng Shaozhe aside and asked timidly.

Peng Shaozhe shook his head and said: "It's hard to say now, we must first clarify the responsibilities before deciding on the next step of punishment. But, alas, Manager Feng, the quality of your Maoqiao company's products has always been very reliable. How could there be a problem this time? What about such a big leak?"

Feng Maoqiao regretted it too much: "Don't mention it. I left a few days ago and went back to my hometown to drink my nephew's wedding. The production here is all in the hands of my deputy manager. I don't know what happened, so I Such a big thing happened. I... Manager Peng, I'm really sorry for you! Our Maoqiao company has achieved the results it has achieved today, and now it's all over."

Peng Shaozhe is a good old man. Seeing Feng Maoqiao's painful appearance, he quickly comforted him: "Manager Feng, don't be too anxious. The matter has already happened, and there is no need to be anxious. I think, the achievements of your Maoqiao company over the past year , everyone has also seen it, and it should give you a fairer treatment."

"The matter was our fault, and we will admit how to deal with it. I only have one request, don't interrupt our supply qualification." Speaking of this, Feng Maoqiao almost knelt down to Peng Shaozhe.

A few days later, the investigation results of all parties came out, and Hanhua Heavy Industry held an enlarged meeting of the company's top management to discuss the handling of this accident.Xie Chunyan, who bears the title of chairman, also rushed over from Nandu to attend this important meeting.

"We compared Maoqiao's original ledger. Before this time, all the gears Maoqiao produced for Hanhua were processed and manufactured in strict accordance with the requirements of the process documents we provided. After the processing was completed, a comprehensive The factory inspection, so the product quality has been very stable, is a very qualified supplier." Ma Jie read out his own investigation results.

"You said before this time, so what went wrong this time?" Lin Zhenhua asked sensitively.

Ma Jie said: "The 80 gears they provided this time are different. From the ledger, they did not carry out quenching and tempering treatment after rough machining according to the process requirements, and did not carry out factory inspection before leaving the factory, resulting in defects. gear was sent to our spare parts pool.”

"It has been good in the past, why is it like this this time?" Lin Zhenhua asked.

Peng Shaozhe said: "I have learned about it. In the past, Maoqiao's production was all arranged by the manager Feng Maoqiao himself. He was very strict about the production quality. According to the workers' reports, the quality standards he implemented even exceeded the quality we proposed. However, this time because he returned to his hometown in Anhui, he did not personally supervise the production of these gears. The deputy manager who took over for him temporarily was his brother-in-law. This time, the task time given to them was relatively tight, so the deputy manager decided to omit the heat treatment process and the final quality inspection on his own initiative.”

"Isn't this playing the piano indiscriminately? How can you skip the heat treatment process just to hurry!" Xie Chunyan said angrily.

Deputy General Manager Lang Dong said: "Director Xie, this kind of thing is not surprising. I have encountered it in the past. Some factories think that heat treatment takes too long, and if it is not treated, it cannot be seen from the surface, so it will This process is secretly omitted. The products produced in this way seem to be fine, but they go wrong when they are used.”

Xiang Zhe commented: "In the final analysis, the management of Maoqiao Company is not standardized enough. The main person in charge is absent, and the quality of the whole product has dropped a lot. How can this be done? This is the characteristic of a typical handicraft workshop, not a modern industry. management style."

"Township enterprises are all like this." Qiu Qingyang interjected leisurely.

"Well, Lao Hu, tell me about the results of your investigation." Lin Zhenhua nodded to Hu Gui and said.

Hu Gui said: "Okay, we mainly investigate the situation of our own parts warehouse. We have strict quality inspection requirements for purchased parts. All purchased parts must be [-]% inspected when they are put into the warehouse. Because batch gears are used in compressor gear boxes, the use environment is relatively harsh, so there is a requirement for flaw detection.

However, according to our review of the warehousing ledger, Zheng Mingxia, the warehouse manager, did not strictly enforce the warehousing regulations. For purchased parts, she used spot checks, and sometimes even a whole batch of purchased parts was not checked.She didn't inspect the faulty gear this time, otherwise, even if there was a mistake in the production of Maoqiao Company, it should be able to be checked out in our link.In other words, this is a completely avoidable accident. "

"Zheng Mingxia?" Lin Zhenhua asked with a frown. He remembered this warm-hearted custodian. When he was a porter in Hanhua Machinery Factory, Zheng Mingxia took great care of him.

Peng Shaozhe said cautiously: "I know a little about Master Zheng's situation. Her main problem is that she is too kind. Every time she sees the delivery personnel from the outsourcing factory waiting for the test results, she feels sorry. So, The inspection was relatively sloppy. I also told her about this matter, but she said that she did the same thing when she was in Fenghua in the past, and there was no problem. Speaking of it, I am also responsible for this matter, and I did not Fulfill the duty of supervision."

Hu Gui glanced at Peng Shaozhe and said, "Shaozhe, don't hide it for Zheng Mingxia. As far as we know, Zheng Mingxia has accepted gifts from suppliers many times in the past year or so. Turning a blind eye to product quality is definitely not a matter of good intentions, but typical favoritism and fraud."

"You can't say that about Master Zheng." Peng Shaozhe said, "I've heard of her accepting gifts from others, but this is not the same thing as her relaxing inspection. As for the gear this time, she said that she felt that Mao Qiao The quality of the company has always been very good, so she was negligent. For those suppliers who have quality problems, she is still relatively strict, and she will not accept gifts from these suppliers."

"Shaozhe, I know that your father and Zheng Mingxia were colleagues in Fenghua, and I understand your feelings. However, we are all managers and cannot analyze problems based on personal feelings. As a warehouse manager, accepting suppliers It is impossible not to affect the scale she has mastered when inspecting the quality." Hu Gui insisted.

This is indeed the gap in their relationship.Peng Shaozhe is a child of Hanhua Machinery Factory, and he calls Zheng Mingxia an aunt, so when something happens, he will instinctively intercede for Zheng Mingxia.Hu GUI is a returnee who was airborne, and he treats the workers in the factory equally. In his eyes, Zheng Mingxia is an ordinary worker, and if he commits a crime, he must be dealt with according to the regulations.

"I know Zheng Mingxia." Zhu Tiejun said, "When she was in the Hanhua Machinery Factory, she was still very responsible in her work. The disadvantage is that she is a bit careless. Sometimes she likes to show off her seniority and feels that she is I know everything. As for things like accepting gifts, it is true that she is not strict enough. But I don’t think it’s true that she deliberately relaxes quality requirements after accepting gifts from others. She is also an old custodian. She still understands the importance of it."

When Zhu Tiejun opened his mouth, Hu Wei was not very good at refuting.After all, Zhu Tiejun's age is there, so it's more accurate to judge people.In addition, Hu Wei also knew that Zhu Tiejun was an upright person. Since he was also speaking for Zheng Mingxia, it showed that Zheng Mingxia's nature was not that bad.

In response to Zhu Tiejun's words, Starron also added: "The current social atmosphere is like this. If you want to do something, you always have to give some gifts. It's not necessarily that Zheng Mingxia wants to accept it, but these suppliers will definitely give it. In their hearts, they feel that if they don’t send something to the people who do the work, they will feel uneasy.”

When he said this, many people sighed helplessly.In fact, these leaders here have more or less received small gifts from some people. Even a selfless person like Zhu Tiejun occasionally receives gifts such as tea and rice wine from workers or lower-level cadres.Gift-giving is so popular among Chinese people that it is really difficult to separate gift-giving from bribery.

Xiang Zhe said: "I also admit what Manager Shi said. However, I think that in Hanhua Heavy Industry, we should correct this bad habit. There must be no relationship between people in various positions and their own stakeholders. There is a relationship of reciprocity, otherwise, it will affect the fairness in the work anyway."

Xie Chunyan said: "Xiaoxiang's suggestion is very good, we can treat it as a rule. We can't control the reciprocity between private individuals, but as long as it is a unit or individual related to your work interests, you accept gifts from him. It will be treated as a violation of discipline.”

"However, what if the other party insists on giving it to you?" Staron raised his eyebrows, "Director Xie, you must have encountered such a situation, the other party brought some gifts and insisted on giving them to you, and threw them directly into your office , turn around and leave, what do you do? A position like Zheng Mingxia directly faces suppliers, and when these suppliers deal with customers, they are very accustomed to giving gifts, and you can't push them away even if you want to."

Lin Zhenhua said: "Actually, this is also very easy to handle. Let's put up a gift list for each department. Whoever gives a gift will directly register the giver and the name of the gift and make it public. If you dare to give it again, you will be directly disqualified from supplying it. I don’t believe these people dare to send it away.”

"High!" Xiang Zhe raised his thumb and said, "It is necessary to punish the person who received the gift as well as the person who gave the gift, so as to solve the problem of gift giving. To be honest, ever since I became the assistant to the general manager, the person who gave me the gift There are so many people, it’s really annoying.”

"Well, let's deal with the issue of giving gifts like this." Xie Chunyan said, "Let's discuss how to deal with this accident."

　... still have to persist in asking for a monthly pass.In addition, recommendation tickets are also needed. In fact, everyone has recommendation tickets, and there are several every day. This book only got less than 4000 recommendation tickets in a week, which is far from the number of readers.

　　
　
(End of this chapter)